How can I customize silicone handles?

Customizing a silicone overmolded handle can be a complex process, but it is critical to ensure that the handle meets the specific needs and requirements of your medical device. Below are several important steps that will help streamline the process:

  1. The first step in customizing a silicone overmolded handle is to select the handle style. This involves choosing the overall shape and dimensions of the handle, which can vary significantly depending on the specific application. Factors to consider include the size and shape of the device, the grip and texture required for the intended use, and any ergonomic considerations. Does it need to fit in an existing tray or is it part of a new launch?
  2. Once the handle style has been selected, the next step is to choose a preferred quick-connect adapter. This could be a 1/4” AO, Hudson, Jacobs Hall, or any other adapter that is appropriate for the device. The adapter is an important component of the handle, as it allows for easy attachment and detachment of the mating shaft or component.
  3. After selecting the quick-connect adapter, the next step is to determine the handle application. There are three options to choose from: standard, ratcheting, and torque limiting. The standard handle provides a basic grip, while the ratcheting handle allows for . The torque limiting handle is designed to for precise control over the amount of torque that can be applied to the tightening device preventing from over-tightening and damage to the mating component or the implant.
  4. The fourth step in customizing a silicone overmolded handle is to select the push/pull collar for device engagement. This is a small component that is facilitates engagement and disengagement to the handle. It is important to choose a collar that is appropriate for the device and that provides a secure connection.
  5. Finally, we invite you to share your custom branding requirements and logo allowing the handle to reflect your brand and stand out in the Operation Room.

To begin customizing your own handle, please visit our handle customization form where you can follow these steps and receive a quote rapidly!